Ni irihe tandukaniro riri hagati yimisarani isanzwe na CNC, kuki 99% byabantu bifuza gukoresha imisarani ya CNC?

1. Ibisobanuro bitandukanye

Umusarani wa CNC nigikoresho cyimashini igenzurwa nimibare.Nibikoresho byimashini byikora hamwe na progaramu igenzura.Sisitemu yose irashobora gutunganya neza kode yo kugenzura cyangwa porogaramu yagenwe nandi mabwiriza yikigereranyo, hanyuma igashyiramo Byahise bikusanywa, hanyuma bigakusanywa byuzuye, kugirango ibikorwa byigikoresho cyimashini byose bishobora gutunganywa ukurikije gahunda yumwimerere. .
Imikorere nogukurikirana umusarani wa CNC wigice cyo kugenzura uyu musarani wa CNC byose byarangiye mubice bya CNC, bihwanye nubwonko bwigikoresho.Ibikoresho dusanzwe twita ahanini ni ikigo gikora imashini yerekana umusarani.
Imisarani isanzwe ni imisarani itambitse ishobora gutunganya ubwoko butandukanye bwibikorwa nkibiti, disiki, impeta, nibindi. Gucukura, gusubiramo, gukanda no gukomeretsa, nibindi.
2, intera iratandukanye

Umusarani wa CNC ntabwo ufite sisitemu imwe ya CNC gusa, ifite kandi tekinoroji zitandukanye, kandi ikoresha tekinoroji zitandukanye.Ikubiyemo ibintu byinshi.
Harimo imisarani ya CNC, imashini zisya CNC, ibigo bitunganya CNC, hamwe no guca insinga za CNC nubundi bwoko butandukanye.Bumwe muri ubwo buryo ni ugukoresha ibimenyetso byerekana ururimi rwa sisitemu yo guhindura, hanyuma ugatunganya ibikoresho byose bigenzurwa na mudasobwa.
3. Inyungu zitandukanye

Hariho ibyiza byinshi byo gukoresha imisarani ya CNC mugutunganya ibicuruzwa ugereranije nibikoresho rusange byimashini.Gukoresha imisarani ya CNC mugutunganya ibicuruzwa birashobora kuzamura cyane umusaruro.Nyuma yakazi kose kafunzwe, shyiramo gahunda yateguwe yo gutunganya.
Igikoresho cyose cyimashini kirashobora guhita kirangiza inzira yo gutunganya.Ugereranije, iyo ibice byakorewe imashini byahinduwe, mubisanzwe birakenewe gusa guhindura urukurikirane rwa gahunda za CNC, kuburyo kurwego runaka, ibi birashobora kugabanya cyane igihe cyose cyo gukora.Ugereranije no gutunganya ibikoresho byimashini, umusaruro urashobora kunozwa cyane.
Umusarani wa CNC ni kimwe mu bikoresho bikoreshwa cyane muri CNC.Ikoreshwa cyane cyane mugukata imbere ya silindrike yimbere ninyuma yibice bya shaft cyangwa ibice bya disiki, imbere ninyuma ya conique hejuru yimpande za taper uko bishakiye, bigoye kuzenguruka imbere ninyuma, hamwe nududodo twa silindrike na conical, nibindi, kandi birashobora gukora gutobora, gucukura , gusubiramo, gusubiramo Imyobo no kurambirwa, nibindi.

Igikoresho cyimashini ya CNC gihita gitunganya ibice bigomba gutunganywa ukurikije gahunda yabanjirije gahunda yo gutunganya.Twanditse inzira yo gutunganya inzira, ibipimo byibikorwa, inzira yimikorere ya trayectory, kwimura, gukata ibipimo nibikorwa byingirakamaro byigice murutonde rwa progaramu ya mashini dukurikije kode yamabwiriza nuburyo bwa porogaramu byagenwe nigikoresho cyimashini ya CNC, hanyuma twandika ibiri muri urutonde rwa porogaramu.Kugenzura uburyo, noneho byinjizwa mubikoresho bigenzura umubare wigikoresho cyimashini igenzura, bityo ikayobora igikoresho cyimashini gutunganya ibice.
Processing Gutunganya neza neza no gutunganya neza;

Guhuza byinshi-guhuza ibikorwa birashobora gukorwa, kandi ibice bifite imiterere igoye birashobora gutunganywa;

● Iyo ibice byo gutunganya byahinduwe, mubisanzwe gahunda ya NC yonyine igomba guhinduka, ishobora kubika igihe cyo gutegura umusaruro;

Tool Igikoresho cyimashini ubwacyo gifite ubusobanuro bukomeye kandi bukomeye, kandi gishobora guhitamo uburyo bwiza bwo gutunganya, kandi umusaruro ni mwinshi (muri rusange inshuro 3 ~ 5 zikoreshwa mubikoresho bisanzwe);

Tool Igikoresho cyimashini gifite urwego rwo hejuru rwo kwikora, rushobora kugabanya imbaraga zumurimo;

Ibisabwa byujuje ubuziranenge kubakoresha nibisabwa tekinike yo hejuru kubakozi bashinzwe kubungabunga.
Menya inzira zisabwa mubice bisanzwe hamwe nicyiciro cyibikorwa bigomba gutunganywa, kandi utegure imirimo umusarani wa CNC ugomba gukora mbere yo kwitegura, hamwe nibisabwa kugirango uhitemo neza imisarani ya CNC: kugirango wuzuze ibisabwa mubice bisanzwe.

Ibikorwa bisabwa mubice bisanzwe ni ingano yimiterere, urwego rutunganyirizwa hamwe nibisabwa neza mubice.Ukurikije ibisabwa byukuri, ni ukuvuga, ibipimo bifatika, uburinganire bwumwanya hamwe nubuso bwubuso bwibikorwa, hatoranijwe neza kugenzura umusarani wa CNC.Hitamo ukurikije ubwizerwe, aribwo garanti yo kuzamura ubwiza bwibicuruzwa no gukora neza.Ubwizerwe bwibikoresho byimashini za CNC bivuze ko mugihe igikoresho cyimashini gikora imirimo yacyo mubihe byagenwe, ikora neza mugihe kirekire nta gutsindwa.Nukuvuga ko igihe kiri hagati yo gutsindwa ari kirekire, nubwo gutsindwa bibaye, birashobora kugarurwa mugihe gito hanyuma bigashyirwa mubikorwa.Hitamo igikoresho cyimashini gifite imiterere yumvikana, yakozwe neza, kandi yakozwe cyane.Mubisanzwe, abakoresha benshi, niko kwizerwa kwa sisitemu ya CNC.
Ibikoresho byimashini nibikoresho

Ibikoresho byimashini, ibikoresho byabigenewe hamwe nubushobozi bwo gutanga, ibikoresho nibyingenzi cyane mumisarani ya CNC hamwe na centre zihindura zashyizwe mubikorwa.Mugihe uhisemo igikoresho cyimashini, hagomba kwitonderwa neza guhuza ibikoresho nibikoresho.
Sisitemu yo kugenzura

Abahinguzi muri rusange bahitamo ibicuruzwa biva mubakora kimwe, kandi byibura sisitemu yo kugenzura ibicuruzwa bimwe, bizana ibyoroshye kubikorwa byo kubungabunga.Ibice byigisha, bitewe nuko abanyeshuri bakeneye kumenya neza, hitamo sisitemu zitandukanye, kandi ni amahitamo meza yo kuba afite software zitandukanye zo kwigana.

Igipimo-cyibikorwa byo guhitamo

Menya neza ko imikorere nibisobanuro bidakora cyangwa ngo bipfushe ubusa, kandi ntuhitemo imirimo itajyanye nibyo ukeneye.
Kurinda ibikoresho byimashini

Iyo bibaye ngombwa, igikoresho cyimashini gishobora kuba gifite ibikoresho byizamu byuzuye cyangwa igice gifunze hamwe nibikoresho bikuramo chip.

Muguhitamo imisarani ya CNC no guhinduranya ibigo, amahame yavuzwe haruguru agomba gusuzumwa neza.

Nubwo imisarani ya CNC ifite uburyo bwo gutunganya ibintu byoroshye kuruta imisarani isanzwe, haracyari icyuho runaka hamwe nudusarani dusanzwe muburyo bwo gukora neza igice runaka.Kubwibyo, kuzamura imikorere yimisarani ya CNC byabaye urufunguzo, kandi gukoresha neza ubuhanga bwo gutangiza gahunda no gutegura gahunda yo gutunganya imashini ikora neza akenshi bigira ingaruka zitunguranye mukuzamura imikorere yibikoresho byimashini.
1. Guhindura ibintu byoroshye

BIEJING-FANUC Imbaraga Mate O CNC umusarani ufite amashoka abiri, arizo spindle Z hamwe nigikoresho cya X. Hagati yibikoresho byumurongo ninkomoko ya sisitemu yo guhuza ibikorwa.Iyo buri cyuma cyegereye ibikoresho, umurongo uhuza agaciro ugabanuka, ibyo bita ibiryo;kubinyuranyo, iyo guhuza ibikorwa byiyongereye, byitwa gusubira inyuma.Iyo usubiye kumwanya aho igikoresho cyatangiriye, igikoresho kirahagarara, iyi myanya yitwa point de point.Ingingo yerekana ni igitekerezo cyingenzi muri gahunda.Nyuma ya buri cyiciro cyikora cyakozwe, igikoresho kigomba gusubira kuriyi myanya kugirango witegure kuzakurikiraho.Kubwibyo, mbere yo gukora progaramu, imyanya nyayo yigikoresho na spindle igomba guhinduka kugirango indangagaciro zihuze.Ariko, umwanya nyawo wa point de point ntabwo ushyizweho, kandi programmer arashobora guhindura umwanya wa point de point ukurikije diameter yikigice, ubwoko nubwinshi bwibikoresho byakoreshejwe, kandi bigabanya inkoni yubusa yibikoresho.bityo byongere imikorere.
2. Hindura zeru muburyo bwose

Mubikoresho byamashanyarazi make, hari umubare munini wibice bigufi bya pin shaft, uburebure bwa diameter ni hafi 2 ~ 3, kandi diameter iri munsi ya 3mm.Bitewe n'ubunini bwa geometrike y'ibice, biragoye ko imisarani y'ibikoresho isanzwe ifunga kandi ubuziranenge ntibushobora kwizerwa.Niba byateguwe ukurikije uburyo busanzwe, igice kimwe gusa gitunganyirizwa muri buri cyiciro.Bitewe nubunini bugufi, icyerekezo cya spindle cyigikoresho cyimashini gisubirana kenshi muri gari ya moshi iyobora uburiri bwimashini, hamwe nuburyo bwo gufatana kumasoko yimvura bigenda kenshi.Nyuma yo gukora umwanya muremure, bizatera kwambara gukabije kwimashini zikoresha imashini ziyobora, bigira ingaruka kumikorere yibikoresho byimashini, ndetse bigatera igikoresho cyimashini.Igikorwa gikunze gukoreshwa muburyo bwo gufunga collet bizatera kwangiza ibikoresho byamashanyarazi.Kugira ngo ukemure ibibazo byavuzwe haruguru, birakenewe kongera uburebure bwo kugaburira bwa spindle hamwe nintera yimikorere yuburyo bwo gufatira hamwe kwa collet chuck, kandi mugihe kimwe, umusaruro ntushobora kugabanuka.Kubwibyo, niba ibice byinshi bishobora gutunganyirizwa muruziga rumwe, uburebure bwo kugaburira bwa spindle ni inshuro nyinshi uburebure bwigice kimwe, ndetse nintera ntarengwa yo kwiruka ya spindle irashobora kugerwaho, hamwe nigihe cyo gukora intera yo gufatana. uburyo bwa collet chuck bwaguwe neza.inshuro umwimerere.Icy'ingenzi cyane, igihe cyo gufasha igice cyambere cyambere kigabanijwemo ibice byinshi, kandi igihe cyo gufasha cya buri gice kigufi cyane, bityo bikazamura umusaruro.Kugirango menye iki gitekerezo, mfite igitekerezo cya progaramu nyamukuru na subprogramu muri mudasobwa kuri mudasobwa.Niba itegeko ryumwanya rijyanye nuburinganire bwa geometrike yikigice gishyizwe muri subprogramu, umurongo wumurongo ujyanye no kugenzura ibikoresho byimashini hamwe nubutegetsi bwo gukata ibice bishyirwa muri porogaramu.Shyira muri gahunda nyamukuru, igihe cyose igice gitunganijwe, gahunda nyamukuru izahamagara subprogramu rimwe uhamagara subprogramme, hanyuma imashini irangiye, izasubira muri gahunda nkuru.Nibyiza cyane kongera cyangwa kugabanya umubare wibice bigomba gutunganyirizwa muri buri cyiciro uhamagara subroutines nyinshi mugihe ibice byinshi bigomba gutunganywa.Gahunda yo gutunganya yakozwe muri ubu buryo nayo irasobanutse kandi irasobanutse, byoroshye guhindura no kubungabunga.Birakwiye ko tumenya ko, kubera ko ibipimo bya subprogramu bidahinduka muri buri guhamagarwa, kandi guhuza imirongo nyamukuru bigenda bihinduka, kugirango uhuze na gahunda nyamukuru, imvugo zijyanye na porogaramu zigomba gukoreshwa muri porogaramu.
3. Kugabanya ingendo zidafite akamaro z'igikoresho

Muri BIEJING-FANUC Power Mate O CNC umusarani, kugenda kwigikoresho gutwarwa na moteri yintambwe.Nubwo hari ingingo yihuse yerekana itegeko G00 muri progaramu ya progaramu, iracyakora neza ugereranije nuburyo bwo kugaburira umusarani usanzwe.muremure.Kubwibyo, kugirango tunoze imikorere yimashini, imikorere yimikorere igomba kunozwa.Urugendo rudafite icyo rukora rwerekeza ku ntera igikoresho kigenda iyo cyegereye igihangano hanyuma kigasubira aho cyerekanwe nyuma yo gukata.Igihe cyose ingendo zidafite akamaro zigikoresho zigabanutse, imikorere yimikorere irashobora kunozwa.. cy'igikoresho kigomba gutegurwa uko bishoboka kose.Birashoboka hafi yububiko.Kubijyanye na porogaramu, ukurikije imiterere yibice, koresha ibikoresho bike bishoboka kugirango imashini ibice kugirango ibikoresho bitatanye bishoboka mugihe byashizweho, kandi ntibizabangamirana mugihe byegereye cyane u akabari;kurundi ruhande, bitewe nintangiriro nyirizina Umwanya wahindutse uva mwumwimerere, kandi aho ingingo yerekana igikoresho igomba guhindurwa muri gahunda kugirango ihuze nibihe nyabyo.Mugihe kimwe, hamwe nihuta ryumwanya uhagaze, itegeko ridafite igikoresho rishobora kugenzurwa murwego ruto.Gutyo, kunoza imikorere yimashini yimashini.

4. Hindura ibipimo, kuringaniza ibikoresho kandi ugabanye kwambara
Inzira y'iterambere

Kuva yinjira mu kinyejana cya 21, hamwe n’iterambere rikomeje ry’ikoranabuhanga rya CNC no kwagura imirima ikoreshwa, ryagize uruhare runini mu iterambere ry’inganda zimwe na zimwe zikomeye (IT, imodoka, inganda zoroheje, ubuvuzi, n’ibindi) kuri ubukungu bwigihugu n’imibereho yabaturage, kubera ko izo nganda Gukoresha ibikoresho bikenerwa ni inzira ikomeye mu iterambere rigezweho.Muri rusange, imisarani ya CNC yerekana inzira eshatu zikurikira:

Umuvuduko mwinshi kandi neza

Umuvuduko mwinshi kandi usobanutse nintego zihoraho zo guteza imbere ibikoresho byimashini.Hamwe niterambere ryihuse ryubumenyi nubuhanga, umuvuduko wo gusimbuza ibicuruzwa bya elegitoroniki byihuta, kandi ibisabwa kugirango ubuziranenge nubuso bwibicuruzwa bitunganyirizwe nabyo biri hejuru kandi biri hejuru.Kugirango uhuze ibikenewe niri soko rigoye kandi rihinduka, ibikoresho byimashini bigezweho biratera imbere muburyo bwo guca umuvuduko mwinshi, gukata byumye no gukata kwasi, kandi ubudahangarwa bwimashini burahora butera imbere.Ku rundi ruhande, gukoresha neza amashanyarazi hamwe na moteri y'umurongo, imipira ya ceramic, imipira nini-nini-nini-imbere-gukonjesha imbere no gukonjesha umupira gukonjesha ubukonje buke-ubushyuhe bwihuse bwumupira wihuta hamwe nu murongo uyobora imirongo hamwe nudupapuro twumupira kandi ibindi bikoresho byimashini ikora Ibikoresho Gutangiza igikoresho cyimashini nabyo byashizeho uburyo bwo guteza imbere ibikoresho byihuta kandi byihuse.

Umusarani wa CNC ufata amashanyarazi, uhagarika imiyoboro nkumukandara, pulleys na gare, bigabanya cyane inertia yizunguruka ya disikuru nkuru, itezimbere umuvuduko wo gusubiza hamwe nakazi keza ka spindle, kandi ikemura burundu ikibazo cyumukandara kandi pulleys iyo spindle ikora kumuvuduko mwinshi.Ibibazo byo kunyeganyega no gusakuza.Gukoresha imiterere ya spindle yamashanyarazi irashobora gutuma umuvuduko wa spindle ugera hejuru ya 10000r / min.
Moteri yumurongo ifite umuvuduko mwinshi, kwihuta kwiza no kwihuta, kandi ifite ibisubizo byiza byo gusubiza kandi bikurikira neza.Gukoresha moteri yumurongo nka servo ikuraho imiyoboro ihuza imiyoboro yo hagati yumupira wumupira, ikuraho icyuho cyoherejwe (harimo no gusubira inyuma), inertia yimikorere ni nto, gukomera kwa sisitemu nibyiza, kandi birashobora guhagarikwa neza kumuvuduko mwinshi, bityo kunoza cyane Servo neza.

Bitewe na zeru zeru mu byerekezo byose hamwe no guterana amagambo mato cyane, umurongo wo kuzunguruka uyobora umurongo ufite imyenda mike hamwe nubushyuhe bukabije, kandi ufite ubushyuhe bwiza cyane, butuma imyanya ihagarara neza kandi igasubirwamo mubikorwa byose.Binyuze mugukoresha moteri yumurongo hamwe nu murongo wo kuzunguruka uyobora, umuvuduko wihuta wigikoresho cyimashini urashobora kwiyongera kuva 10-20m / mim ukagera kuri 60-80m / min, naho hejuru ni 120m / min.
Kwizerwa cyane

Ubwizerwe bwibikoresho byimashini za CNC nikimenyetso cyingenzi cyerekana ubwiza bwibikoresho byimashini za CNC.Niba igikoresho cyimashini ya CNC gishobora gukoresha imikorere yacyo yo hejuru, neza cyane kandi ikora neza, kandi ikabona inyungu nziza, urufunguzo rushingiye ku kwizerwa kwarwo.

CNC umusarani igishushanyo CAD, igishushanyo mbonera cyimiterere

Hamwe no kumenyekanisha porogaramu za mudasobwa no guteza imbere ikoranabuhanga rya software, ikoranabuhanga rya CAD ryatejwe imbere cyane.CAD ntishobora gusimbuza gusa imirimo irushye yo gushushanya kubikorwa byamaboko, ariko cyane cyane, irashobora gukora igishushanyo mbonera cyo gutoranya hamwe na static na dinamike iranga isesengura, kubara, guhanura no gukora igishushanyo mbonera cyimashini nini yuzuye, kandi irashobora gukora simulation yigana ya buri gice gikora cyimashini yose..Ukurikije modularite, moderi-ya-geometrike yuburyo butatu hamwe nibara rifatika ryibicuruzwa birashobora kugaragara murwego rwo gushushanya.Imikoreshereze ya CAD irashobora kandi kunoza cyane imikorere yakazi no kunoza igipimo cyitsinzi cyigihe kimwe cyogushushanya, bityo bikagabanya umusaruro wikigereranyo, kugabanya ibiciro byubushakashatsi, no kuzamura isoko.